Product Description:
The CNC Workholding Fixture is a highly advanced and reliable solution designed to enhance precision and efficiency in machining operations. Engineered to meet the demanding requirements of modern CNC machining, this fixture offers exceptional stability and accuracy, making it an indispensable tool for manufacturers seeking to optimize their production processes. With a robust torque capacity of 18 KN, the fixture ensures secure clamping of workpieces, minimizing movement and vibration during machining to deliver superior results.
One of the standout features of this CNC Workholding Fixture is its finely ground and polished surface finish. This meticulous surface treatment not only contributes to the fixture’s durability but also guarantees smooth and consistent contact with the workpieces, reducing wear and tear over time. The high-quality finish enhances the overall performance, ensuring that every component held within the fixture remains stable throughout the machining cycle.
Designed with versatility in mind, the fixture supports OEM customization, allowing manufacturers to tailor the product to their specific operational requirements. This adaptability makes it an ideal choice for various industries, including automotive, aerospace, and precision engineering, where bespoke solutions are often necessary to achieve optimal machining outcomes.
Weighing in at 12 kilograms, the CNC Workholding Fixture strikes an excellent balance between sturdiness and ease of handling. Its manageable weight enables quick installation and repositioning on the machining table, facilitating faster setup times and reducing downtime. Despite its relatively lightweight design, the fixture does not compromise on strength or stability, ensuring reliable performance even under heavy-duty conditions.
The fixture accommodates workpieces up to a maximum size of 300mm x 200mm x 150mm, providing ample capacity for a wide range of components. This size range covers many common machining tasks, making the fixture a versatile addition to any CNC workshop. Whether working with small precision parts or moderately sized components, users can rely on the fixture to hold workpieces securely and accurately.
A key innovation incorporated into this product is the zero point base system. The zero point base allows for rapid and repeatable positioning of the fixture on the CNC machine table, significantly reducing setup times and enhancing productivity. By enabling quick changeovers, the zero point base facilitates seamless transitions between different machining operations, supporting high-volume production environments and reducing overall operational costs.
Complementing the zero point base is the zero point fixture design, which ensures precise and consistent clamping of workpieces. This design minimizes errors caused by misalignment or inconsistent fixture placement, leading to improved machining accuracy and better-quality finished products. The zero point fixture system is especially beneficial for complex machining tasks where precision is paramount.
Additionally, the fixture features a multi-position base, providing users with the flexibility to adjust and reposition the workholding setup as needed. This multi-position base enhances the adaptability of the fixture, allowing it to accommodate various machining angles and orientations. Such flexibility is crucial for optimizing machining strategies and achieving the best possible results across different workpieces and operations.
In summary, the CNC Workholding Fixture combines high torque capacity, superior surface finish, OEM customization options, and ergonomic design to deliver a comprehensive workholding solution. Its support for zero point base and zero point fixture systems, along with a versatile multi-position base, sets it apart as an essential tool for precision machining. With the capability to handle workpieces up to 300mm x 200mm x 150mm and a balanced weight of 12 kilograms, this fixture is designed to meet the rigorous demands of modern manufacturing while enhancing productivity and product quality.
Applications:
The AST 96 Series CNC Workholding Fixture is a precision-engineered tool designed to enhance the efficiency and accuracy of machining operations. Originating from China, this fixture boasts a repeat accuracy and repeat position tolerance within 0.005mm, making it ideal for high-precision applications. With its dimensions of 350x350x30mm, the CNC Workholding Fixture offers a robust platform for securing workpieces during complex machining processes.
This CNC clamping fixture is widely used in various manufacturing and industrial environments where precision and repeatability are critical. Its design supports 4axis clamping fixture configurations, enabling versatile and secure holding of components from multiple directions. This is particularly beneficial in multi-axis CNC machining centers, where the ability to reliably clamp and reposition workpieces without losing accuracy is crucial.
The 96 Series exchange fixture capability allows for quick and efficient swapping of workpieces, minimizing downtime and maximizing productivity. This feature is essential in high-volume production settings where rapid changeovers are necessary to maintain workflow continuity. By supporting OEM customization, the AST CNC Workholding Fixture can be tailored to specific machining requirements, providing a flexible solution to meet diverse industrial needs.
Typical application occasions for the CNC Workholding Fixture include aerospace component manufacturing, automotive parts machining, precision medical device fabrication, and electronics assembly. In these scenarios, the fixture’s high repeatability and stable clamping ensure consistent quality and reduce the risk of errors caused by workpiece movement. The fixture’s compatibility with 4axis clamping fixture setups further expands its usability in complex machining tasks that require multi-dimensional workholding solutions.
Furthermore, the CNC Workholding Fixture is ideal for use in both prototype development and full-scale production environments. Its durable construction and precise repeat positioning make it a reliable tool for engineers and machinists seeking to improve machining accuracy and reduce setup times. Whether used as a standalone cnc clamping fixture or integrated into an automated exchange fixture system, the AST 96 Series offers unmatched performance for demanding CNC machining operations.
Customization:
AST's 96 Series CNC Workholding Fixture offers exceptional customization services tailored to meet your specific machining needs. Manufactured in China, this fixture weighs 12 Kg and ensures repeat accuracy within 0.005mm, making it ideal for precision applications. The multi-axis adjustable design allows for versatile positioning and secure holding of workpieces up to a maximum size of 300mm X 200mm X 150mm. Crafted with a hardness rating of HRC57°, this cnc clamping fixture guarantees durability and reliable performance. Trust AST's 96 Series fixture to provide the perfect solution for your CNC machining and workholding requirements.
Support and Services:
Our CNC Workholding Fixture is designed to provide precise and reliable clamping solutions for your machining needs. To ensure optimal performance and longevity of the fixture, please follow the guidelines below.
Installation and Setup: Carefully mount the fixture onto your CNC machine table, ensuring it is securely fastened and properly aligned. Verify that all components are free from debris and damage before use.
Operation: Use the fixture within its specified clamping range and load capacity. Avoid over-tightening to prevent damage to both the fixture and the workpiece. Always double-check the workpiece alignment before starting the machining process.
Maintenance: Regularly clean the fixture to remove chips, coolant, and other contaminants. Lubricate moving parts as recommended in the user manual to maintain smooth operation. Inspect the fixture periodically for wear or damage and replace any worn components promptly.
Troubleshooting: If you encounter any issues such as misalignment, slipping, or unusual vibrations, stop the machine immediately and inspect the fixture. Ensure all clamps and fasteners are properly tightened and that the fixture is correctly positioned. Refer to the troubleshooting section of the manual for additional guidance.
Technical Support: For further assistance with installation, operation, or maintenance, please consult the detailed product manual provided with your CNC Workholding Fixture. Our technical support team is available to help resolve any complex issues and provide expert advice to optimize your machining setup.
By adhering to these guidelines, you can maximize the efficiency and durability of your CNC Workholding Fixture, ensuring consistent and accurate machining results.
Packing and Shipping:
Our CNC Workholding Fixture is carefully packaged to ensure it arrives in perfect condition. Each fixture is securely wrapped with protective materials to prevent any damage during transit. The packaging includes custom foam inserts and sturdy cardboard boxes designed to absorb shocks and vibrations.
For shipping, we use reliable carriers with tracking options to provide timely and safe delivery. Depending on the destination, we offer various shipping methods including standard, expedited, and freight services. All shipments are thoroughly inspected before dispatch to guarantee quality and accuracy.
We also provide detailed handling instructions and assembly guides inside the package to assist with setup and ensure optimal performance of the CNC Workholding Fixture upon arrival.
FAQ:
Q1: What brand manufactures the 96 Series CNC Workholding Fixture?
A1: The 96 Series CNC Workholding Fixture is manufactured by the brand AST.
Q2: Where is the AST 96 Series CNC Workholding Fixture made?
A2: The AST 96 Series CNC Workholding Fixture is made in China.
Q3: What applications is the AST 96 Series CNC Workholding Fixture suitable for?
A3: The AST 96 Series CNC Workholding Fixture is designed for securely holding workpieces during CNC machining processes, ensuring precision and stability.
Q4: Is the AST 96 Series compatible with various CNC machines?
A4: Yes, the AST 96 Series CNC Workholding Fixture is designed to be versatile and compatible with a wide range of CNC machines.
Q5: What materials can the AST 96 Series CNC Workholding Fixture hold?
A5: The AST 96 Series is capable of holding various materials including metals, plastics, and composites commonly used in CNC machining.
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