Continuous High Precision Cnc Workholding Fixture For Cnc Machining Fixtures

Product Description:

The CNC Workholding Fixture is an essential component designed to enhance precision and efficiency in modern machining processes. Engineered with meticulous attention to detail, this fixture offers outstanding repeat accuracy within 0.005mm, ensuring that every workpiece is held securely and positioned with exceptional consistency. This level of precision is vital for applications requiring high-quality results, making the CNC Workholding Fixture an indispensable tool for manufacturers and machinists alike.

One of the standout features of this fixture is its impressive torque capacity of 18 KN. This powerful torque enables the fixture to maintain a firm grip on the workpiece during demanding machining operations, preventing any unwanted movement that could compromise the quality of the finished product. Complementing this is the locking force, also rated at 18 KN, which guarantees that the fixture remains securely locked in place throughout the entire machining cycle. The combination of high torque and locking force ensures maximum stability and reliability, even under high-stress conditions.

Measuring 350x350x30mm, the CNC Workholding Fixture is compact yet robust, making it suitable for a wide range of machining setups. Its size strikes a perfect balance between providing ample surface area for securely holding workpieces and maintaining a footprint that fits comfortably within various CNC machine configurations. This versatility allows it to be seamlessly integrated into both small and large-scale manufacturing environments.

In addition to its core attributes, the CNC Workholding Fixture is designed to support advanced machining techniques, including use as a 4axis clamping fixture and a 5axis clamping tool. This flexibility is crucial for machinists who operate multi-axis CNC machines, as it allows for efficient and precise positioning of complex parts. The fixture’s compatibility with both 4axis clamping fixtures and 5axis clamping tools makes it a versatile solution capable of adapting to diverse machining requirements.

Utilizing the CNC Workholding Fixture in your manufacturing process not only improves the accuracy and quality of your machined parts but also enhances productivity by reducing setup time. Its reliable clamping mechanism ensures that parts can be quickly and securely mounted, minimizing downtime between operations. This efficiency translates into higher throughput and reduced operational costs, making the fixture a smart investment for any precision machining application.

Moreover, the CNC Workholding Fixture is constructed from high-quality materials that provide durability and longevity. This ensures that the fixture maintains its performance characteristics over extended periods of use, even in demanding industrial environments. The robust construction also helps protect your investment by resisting wear and tear, thereby reducing the need for frequent replacements or maintenance.

Whether you are working on complex aerospace components, intricate automotive parts, or precision medical devices, the CNC Workholding Fixture delivers the reliability and precision required to meet stringent industry standards. Its ability to function effectively as both a 4axis clamping fixture and a 5axis clamping tool showcases its adaptability and underscores its value in modern CNC machining applications.

In summary, the CNC Workholding Fixture offers a combination of high repeat accuracy within 0.005mm, substantial torque and locking force of 18 KN each, and a practical size of 350x350x30mm. Its compatibility with 4axis clamping fixtures and 5axis clamping tools positions it as a versatile and dependable solution for various CNC machining needs. Investing in this fixture means enhancing your machining precision, operational efficiency, and overall product quality, making it a vital addition to any CNC machining setup.

Applications:

The AST 96 Series CNC Workholding Fixture, originating from China, is a high-precision clamping fixture designed to meet the demanding needs of modern CNC machining environments. With a size of 350x350x30mm and an impressive repeat position accuracy of 0.005mm, this fixture ensures exceptional stability and precision during machining operations. The fixture is constructed with a hardness rating of HRC57°, providing durability and resistance to wear, making it ideal for long-term industrial use.

This CNC clamping fixture is widely applied in various manufacturing scenarios where precision and efficiency are paramount. It is especially valuable in industries such as aerospace, automotive, electronics, and metalworking, where components require exact positioning and secure holding during multi-axis machining processes. The zero point base system integrated into the AST 96 Series allows for rapid setup and exchange of workpieces, significantly reducing downtime and increasing productivity on the shop floor.

One of the standout features of this CNC workholding fixture is its flexibility for quick exchange. Operators can easily switch between different fixtures or workpieces without compromising positioning accuracy, thanks to the zero point base technology. This capability is particularly beneficial in job shops and production lines where a variety of parts are machined in short runs, allowing for seamless transitions between setups.

In addition to precision machining, the AST 96 Series clamping fixture is also suitable for inspection and assembly stations where consistent part positioning is critical. Its robust design and reliable repeat positioning minimize errors, ensuring that each process stage maintains high quality standards. The fixture’s versatility also supports complex machining tasks involving multiple clamping points, providing secure and stable holding throughout the process.

Overall, the AST 96 Series CNC Workholding Fixture is an essential tool for manufacturers seeking to enhance their machining efficiency and accuracy. Its integration of a zero point base system, combined with a high hardness rating and flexible exchange capability, makes it an indispensable component in precision manufacturing environments. Whether used for small batch production or high-volume manufacturing, this clamping fixture delivers reliable performance and contributes to streamlined workflow management.

Customization:

The AST CNC Workholding Fixture, model number 96 Series, is designed and manufactured in China with precision and durability in mind. This high-performance fixture supports OEM customization to meet your specific machining needs. Featuring a robust torque capacity of 18 KN and an exceptional repeat position accuracy of 0.005mm, it ensures reliable and precise clamping for complex operations.

Our CNC Workholding Fixture is equipped with a 5axis clamping tool system, providing versatile and secure holding for multi-dimensional machining tasks. The innovative multi-position base design enhances flexibility, allowing seamless adjustments and positioning for various workpieces. This multi-position base feature significantly improves efficiency and reduces setup time.

Additionally, the fixture is corrosion-resistant, coated with an anti-rust treatment to ensure long-lasting performance even in challenging environments. Trust the AST 96 Series CNC Workholding Fixture to deliver superior clamping solutions tailored to your unique requirements.

Support and Services:

Our CNC Workholding Fixture product is designed to provide precise and reliable clamping solutions for a variety of machining applications. To ensure optimal performance and longevity, we offer comprehensive technical support and services tailored to meet your specific needs.

Technical support includes assistance with installation, setup, and integration of the workholding fixture into your CNC machinery. Our experts can guide you through proper alignment, calibration, and maintenance procedures to maximize accuracy and repeatability.

We also provide troubleshooting services to quickly identify and resolve any issues that may arise during operation. Whether it's mechanical adjustments, wear and tear assessments, or compatibility checks with different CNC machines, our team is ready to help.

In addition, we offer customization services to adapt the workholding fixture to unique or specialized applications. This includes modifications in size, clamping force, and fixture components to better suit your production requirements.

Regular maintenance services are available to keep your workholding fixtures in peak condition, including cleaning, lubrication, and replacement of worn parts. Scheduled maintenance helps prevent unexpected downtime and extends the life of your equipment.

For training purposes, we provide detailed user manuals and on-site or remote training sessions to ensure your operators are fully equipped to use the CNC Workholding Fixture safely and effectively.

Our commitment is to deliver exceptional support and services that enhance your machining productivity and product quality. Please refer to your product documentation for detailed guidelines and recommendations.

Packing and Shipping:

Our CNC Workholding Fixture is carefully packaged to ensure maximum protection during transit. Each fixture is securely wrapped in protective materials to prevent damage from impacts, moisture, and dust. The product is then placed in a sturdy, custom-designed box that provides additional cushioning and stability.

For shipping, we use reliable carriers with tracking options to guarantee timely and safe delivery. Depending on the destination, we offer various shipping methods including standard, expedited, and express services. All packages are labeled clearly with handling instructions to ensure proper care throughout the shipping process.

We also provide international shipping, complying with all necessary export regulations and documentation to facilitate smooth customs clearance. Our goal is to deliver your CNC Workholding Fixture in perfect condition, ready for immediate use in your machining operations.

FAQ:

Q1: What is the brand and model number of this CNC Workholding Fixture?

A1: The CNC Workholding Fixture is manufactured by AST and the model number is 96 Series.

Q2: Where is the CNC Workholding Fixture made?

A2: This CNC Workholding Fixture is made in China.

Q3: What applications is the AST 96 Series CNC Workholding Fixture suitable for?

A3: The AST 96 Series CNC Workholding Fixture is suitable for securing workpieces during machining processes such as milling, drilling, and grinding to ensure precision and stability.

Q4: Is the AST 96 Series compatible with different CNC machines?

A4: Yes, the AST 96 Series CNC Workholding Fixture is designed to be versatile and compatible with a wide range of CNC machines.

Q5: What materials can be held using the AST 96 Series CNC Workholding Fixture?

A5: The fixture can securely hold various materials including metals, plastics, and composites, making it suitable for diverse manufacturing needs.