Product Description:
The CNC Workholding Fixture is an essential component designed to enhance precision and efficiency in modern machining processes. Crafted from premium hardened steel, this fixture offers exceptional durability and longevity, making it an ideal choice for demanding manufacturing environments. Its robust construction ensures reliable performance even under continuous and heavy-duty use, guaranteeing that your machining operations remain consistent and accurate over time.
One of the standout features of this CNC Workholding Fixture is its superior surface finish. The fixture undergoes a meticulous ground and polished treatment, resulting in an impeccably smooth and refined surface. This high-quality finish not only contributes to the fixture’s aesthetic appeal but also plays a critical role in reducing friction and wear during operation. A smooth surface finish is pivotal in maintaining the integrity of the clamping process and ensuring that the workpieces remain securely held without any slippage.
Precision is at the heart of the CNC Workholding Fixture’s design. With a repeat position accuracy of 0.005mm, this fixture guarantees exceptional positioning consistency. Such a high level of repeatability is crucial in achieving tight tolerances and superior machining quality, especially in complex and intricate parts. This accuracy supports the seamless integration with advanced CNC machinery, enabling operators to execute highly precise machining tasks with confidence.
The fixture is engineered with flexibility in mind, featuring a design that allows for quick and easy exchange of components. This flexible exchange capability significantly reduces setup times, allowing for faster transitions between different workpieces or machining operations. Such adaptability is invaluable in high-mix, low-volume production settings where quick changeovers are necessary to maintain productivity and minimize downtime.
Integral to the fixture’s functionality is its compatibility with zero point base systems. The zero point base technology facilitates rapid and repeatable positioning of the fixture on the machine table, streamlining the setup process and enhancing overall workflow. By utilizing a zero point base, machinists can achieve quick fixture changes without sacrificing precision, thereby improving operational efficiency and throughput.
Moreover, this CNC Workholding Fixture is perfectly suited for use with 5-axis clamping tools, making it a versatile solution for multi-axis machining centers. The combination of the fixture with 5axis clamping tools allows for secure and stable holding of complex parts during intricate machining processes. This synergy ensures that components are accurately clamped from multiple directions, enabling the production of highly detailed and precision-engineered parts.
As a clamping fixture, the CNC Workholding Fixture delivers reliable and consistent workpiece holding, essential for maintaining machining accuracy and repeatability. Its hardened steel construction ensures that the fixture resists deformation and wear, maintaining its clamping force and structural integrity over extended periods of use. This reliability minimizes the risk of workpiece movement, which can lead to machining errors and compromised part quality.
In summary, the CNC Workholding Fixture is a high-performance clamping solution designed to meet the rigorous demands of modern CNC machining. With its ground and polished surface finish, hardened steel material, and exceptional repeat positioning accuracy of 0.005mm, it provides a stable and precise platform for workpiece holding. Its flexible exchange feature and compatibility with zero point base systems and 5axis clamping tools further enhance its versatility and efficiency. Whether you are working on complex multi-axis machining operations or require fast and accurate fixture changes, this CNC Workholding Fixture is engineered to optimize your manufacturing process and deliver superior results every time.
Applications:
The AST 96 Series CNC Workholding Fixture is a highly versatile and reliable solution designed to enhance machining efficiency in various industrial applications. Manufactured in China with high-quality hardened steel, this fixture is engineered to provide exceptional durability and corrosion resistance, thanks to its specialized anti-rust coating. Weighing 12 kg, it offers a robust yet manageable size suitable for a wide range of CNC machining environments.
One of the primary application occasions for the AST 96 Series CNC Workholding Fixture is in precision manufacturing workshops where repeatability and accuracy are paramount. Its flexible exchange capability allows operators to quickly switch between different workpieces or tooling setups, significantly reducing downtime. This feature is especially valuable in mass production scenarios where minimizing cycle time is crucial.
In modern CNC machining centers, the integration of a zero point base system is essential for streamlining the setup process. The AST 96 Series fixture supports this by enabling fast and precise positioning, which enhances overall machining accuracy. This zero point base compatibility, combined with its fast exchange tool adaptability, makes it ideal for dynamic manufacturing lines that require rapid tooling changes without compromising stability.
The 4-axis clamping fixture design incorporated into the AST 96 Series ensures secure and versatile workpiece holding from multiple directions. This multi-axis clamping capability is particularly beneficial in complex machining tasks where parts require machining on several faces without repositioning. It reduces manual intervention, improves precision, and boosts productivity in CNC milling, drilling, and grinding operations.
OEM support further extends the applicability of this fixture, allowing integration into custom CNC setups tailored to specific production needs. Its corrosion-resistant properties make it suitable for environments where exposure to cutting fluids and other harsh conditions is common, ensuring longevity and consistent performance.
Overall, the AST 96 Series CNC Workholding Fixture is an indispensable tool in industries such as aerospace, automotive, mold making, and general manufacturing. Its combination of hardened steel construction, corrosion resistance, zero point base compatibility, fast exchange tool adaptability, and 4-axis clamping fixture design positions it as a leading choice for optimizing CNC machining workflows and achieving high-precision results.
Customization:
AST proudly presents the 96 Series CNC Workholding Fixture, expertly crafted from hardened steel in China. Measuring 350x350x30mm, this fixture offers robust durability and precision for demanding machining tasks. Featuring a multi-position base, it allows for versatile setups and enhances machining efficiency.
Designed as a 5axis clamping tool, the 96 Series provides multi-axis adjustability, ensuring optimal positioning and secure clamping for complex parts. With a torque capacity of 18 KN, it guarantees stable and reliable workholding during high-torque operations.
Its flexible exchange capability enables quick changes between different configurations, making it an ideal choice for dynamic production environments. The multi-position base design further enhances flexibility, allowing users to adapt the fixture effortlessly to various machining requirements.
Support and Services:
Our CNC Workholding Fixture is designed to provide superior stability and precision for your machining operations. To ensure optimal performance and longevity of the fixture, please follow the recommended guidelines and maintenance procedures.
Installation: Carefully mount the fixture onto your CNC machine table, ensuring all bolts and clamps are securely tightened. Verify alignment with your workpiece to maintain machining accuracy.
Operation: Always use the fixture within the specified load and torque limits. Avoid over-tightening clamps as this may damage both the fixture and the workpiece. Periodically check for any signs of wear or damage during use.
Maintenance: Regularly clean the fixture to remove metal chips, dust, and coolant residues. Lubricate moving parts as recommended in the user manual to prevent rust and ensure smooth operation. Inspect all components for wear and replace any damaged parts promptly.
Troubleshooting: If you experience issues such as misalignment, vibration, or loosening during machining, verify that the fixture is correctly mounted and all fasteners are secure. Consult the troubleshooting section of the manual for detailed guidance on resolving common problems.
Warranty and Support: Our CNC Workholding Fixtures are backed by a comprehensive warranty against manufacturing defects. For technical assistance, please refer to the support resources provided with your product.
We are committed to providing high-quality products and support to enhance your machining productivity and precision.
Packing and Shipping:
Our CNC Workholding Fixture is carefully packaged to ensure maximum protection during transit. Each fixture is securely placed in a custom-fitted foam insert within a sturdy corrugated cardboard box to prevent any movement or damage.
Additional protective materials, such as bubble wrap or anti-static sheets, are used as needed to safeguard sensitive components. The packaging is clearly labeled with handling instructions to ensure careful treatment throughout the shipping process.
We offer reliable shipping options with trusted carriers to provide timely and safe delivery to your location. Tracking information will be provided once your order has been dispatched, allowing you to monitor the shipment until it arrives.
For international shipments, all necessary customs documentation is prepared and included to facilitate smooth clearance and avoid delays.
FAQ:
Q1: What brand manufactures the CNC Workholding Fixture 96 Series?
A1: The CNC Workholding Fixture 96 Series is manufactured by the brand AST.
Q2: Where is the AST 96 Series CNC Workholding Fixture made?
A2: The AST 96 Series CNC Workholding Fixture is made in China.
Q3: What is the model number of this CNC Workholding Fixture?
A3: The model number of this workholding fixture is 96 Series.
Q4: Is the AST 96 Series suitable for various CNC machining applications?
A4: Yes, the AST 96 Series CNC Workholding Fixture is designed to securely hold workpieces for a wide range of CNC machining operations.
Q5: Can the AST 96 Series workholding fixture be used with different CNC machine brands?
A5: Yes, the AST 96 Series is compatible with most CNC machines, making it versatile for different setups.
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